Services / Upgrades and retrofits
Boost your system. Maximize its performance.
We modernize and retrofit water treatment systems through engineering modifications aimed at restoring operating performance, increasing installed capacity and adapting processes to current quality and production requirements. Interventions are defined based on an assessment of existing conditions, equipment compatibility and each facility’s technical goals.
- Restoring hydraulic and operating performance
- Modernization of equipment, instrumentation and controls
- Adapting capacity to new demands
Operating performanceEvaluation of the system’s operating conditions.
Treatment capacityVerification of the required flow and installed capacity.
Resource consumptionAnalysis of energy and chemical consumption.
Water qualityControl of parameters according to process requirements.
Is your treatment system meeting today’s demands?
Changes in demand, component deterioration and shifts in operating conditions can limit the performance of a water treatment system. Identifying these deviations shows whether operating adjustments, equipment replacement or engineering modifications are needed to restore or expand its functional capacity.
- Loss of operating performanceReduced treatment flow, variations in operating pressures or deviations from design conditions.
- Rising operating costsHigher specific consumption of energy, chemicals or other resources associated with system operation.
- Obsolete equipment and controlsInstrumentation, electrical components or control systems with limitations in operation, integration or spare parts availability.
- Insufficient installed capacityA mismatch between available treatment capacity and the operation’s current or projected requirements.
- Water quality deviationsFailure to meet the quality parameters required for the treated water’s intended use or the applicable discharge conditions.
Why choose Sanitron to retrofit your system?
- Engineering-based interventionsWe develop solutions based on each system’s design characteristics, equipment configuration and actual operating conditions.
- Experience with treatment technologiesWe have experience upgrading reverse osmosis systems for bottling plants and other industrial applications.
- Integration of components and spare partsWe consider technical compatibility and component availability when defining modifications, making it easier to integrate them with existing infrastructure.
- Technical verification of modificationsWe set acceptance criteria and verify the operation of the modified components during testing and commissioning.
- Operational follow-upWith Sanitron 360 the service can be complemented with monitoring tools to supervise the system’s operating variables.
What can we upgrade and retrofit?
We work on the system components and stages that need improvement, based on the technical assessment and each plant’s operating conditions.
1Membranes and pretreatment
Renewal of treatment components
- Evaluation and replacement of reverse osmosis or ultrafiltration membranes, where applicable.
- Adjustments to filtration, softening and chlorine removal stages.
- Review of dosing and chemical cleaning systems.
- Evaluation of membrane pressure, recovery and operating conditions.
When does it apply?When the pretreatment stages or membrane technology need intervention to restore the system’s operating conditions.
2Automation
Greater process control
- Upgrade of control systems, PLC and HMI, based on the existing configuration.
- Addition or replacement of instruments to measure pH, ORP, electrical conductivity, flow and pressure.
- Review of alarms, control signals and logging of operating variables.
- Evaluation of integration with monitoring tools such as Sanitron 360.
When does it apply?When instrumentation, controls or data logging need upgrading to make process supervision easier.
3Capacity expansion
Adapting to new demands
- Evaluation of additional modules or parallel treatment lines.
- Identification and modification of stages that limit system capacity.
- Review of hydraulic and storage requirements.
- Integration of new components with existing equipment and infrastructure.
When does it apply?When demand for treated water exceeds available capacity or an increase in operating requirements is expected.
4Efficiency
Efficiency and technical adaptation
- Evaluation of energy and chemical consumption.
- Analysis of options to recover or reuse water streams, where technically and legally feasible.
- Upgrading and adapting treatment stages and technologies to operating needs and water quality requirements.
- Identification of the modifications needed to meet the quality parameters required for the water’s intended use.
When does it apply?When the process needs to be reviewed against operating costs, the required water characteristics or applicable requirements.
Results we measure before and after
We define technical indicators from the assessment stage to compare the system’s initial conditions with its performance after the intervention.
- Treated water flowThe system’s treatment capacity and flow produced.
- Treated water qualityCompliance with the parameters required for the water’s intended use.
- Energy consumptionThe energy used during system operation.
- Chemical consumptionThe quantities used in the treatment stages.
- Operational availabilityThe time the system is ready to operate.
The applicable indicators are selected based on the installed technology, the project goals and the availability of operating data.
Not sure what your plant needs to improve?
A technical assessment identifies the system’s limitations and determines which interventions are priorities before defining an upgrade or retrofit project.
How do we approach upgrades and retrofits?
We develop each project in stages, from evaluating the existing system to commissioning the modifications, according to the scope defined for each plant.
- Evaluation of the existing systemWe gather information on the plant’s configuration, its equipment, operating conditions and current requirements.
- Technical assessmentWe identify the system’s limitations, evaluate the condition of its components and determine which stages need intervention.
- Defining improvementsWe establish the necessary modifications based on technical priorities, equipment compatibility and project goals.
- Engineering and planningWe develop the technical specifications for the modifications and plan their implementation, taking the plant’s operating conditions into account.
- Implementation and commissioningWe carry out the interventions included in the project scope and verify the operation of the modified components.
- Performance verificationWe evaluate operating conditions after the intervention and compare the results with the indicators defined at the outset.
What do you receive in a retrofit project?
Deliverables in line with the interventions performed and the agreed technical scope.
- Technical assessment report
- Technical improvement proposal
- Engineering specifications
- Supply and installation of components, if within scope
- Testing and commissioning
- Verification report against the initial indicators
- Updated technical documentation
- Operation and maintenance recommendations
Related services
Technical auditAssessment of your plant’s real condition to identify improvement opportunities.
Sanitron 360Continuous monitoring to anticipate problems and improve operational control.
Operation and maintenanceMaintenance and follow-up to preserve your plant’s performance.
System rentalTreated water supply options without an upfront investment in your own equipment.
What information do we need about your plant?
To understand your facility’s current conditions and evaluate your needs, have the following information ready. You don’t need all of it to start your inquiry: our team will guide you.
- Plant type and treatment technology.
- Flow and installed capacity.
- Problem identified or improvement needed.
- Available operating and consumption data.
- Water quality analyses, if you have them.
- Photos of the equipment and the facility.
Frequently asked questions
When is it better to optimize, and when to replace the plant?
If the system’s foundation is sound, optimizing may make more sense than replacing it. If the technology no longer meets the operation’s needs, a renewal may need to be evaluated.
Do you work with plants from other brands?
We evaluate existing systems to determine which upgrades and improvements are compatible with their equipment and operating conditions.
Does the plant have to stop during the project?
We plan interventions to minimize interruptions and, where feasible, carry out the work in stages.
How long does an optimization take?
The timeline depends on the plant’s condition, the scope of the improvements and the complexity of the work required.
How are the results verified?
We define performance indicators based on the project goals and compare the results achieved with the initial conditions.
How much does an optimization cost?
The cost depends on the plant’s needs, the equipment involved and the scope of the improvements. The quote is prepared based on the technical assessment.
Get the most out of your treatment plant
Tell us what you need to improve in your plant. We’ll assess your requirements and guide you toward the most suitable solutions to optimize its performance and make better use of your existing infrastructure.
Contact us
Office in EcuadorDe los Eucaliptos E8-70 y calle E9, Quito 170307
Phone numbers+593 99 871 1330
+593 2 280 8126
Emailinfo@sanitronec.com
Business hoursMonday to Friday
9:00 to 12:00 and 13:00 to 18:00
Office in the United States9995 NW 9th St. Circle, Suite 3, Miami, FL 33172
+1 786 972 2008